Recycling Diapers for a Greener Future – Waste-Free in ’23

Diaper Recycling: A Sustainable Solution for a Growing Problem

Introduction

Diapers create significant waste. Nairobi, Kenya, leads in recycling them into resources for road repair and agriculture. Their community-based system reduces transportation needs, minimizing environmental impact. (Nairobi’s Waste Management Authority, 2023)

Composting regular disposable diapers is not recommended. While the absorbent material might seem compostable, it can harbor harmful bacteria. This article focuses on a more effective and safer method.

Thermal Diaper Recycling: A Step-by-Step Guide

This proven method breaks down diapers into usable components. Here’s a breakdown of the process:

  1. Collection and Separation: Used diapers are collected and the solid waste is separated.
  2. Heat Treatment: The solid waste undergoes a heating process reaching 300°C (572°F) to transform it into a safe and effective fertilizer. (Source: Almeida, S., Lourenço, V. L., & Crespi, M. S. (2019). Preliminary thermal evaluation of disposable babies diaper viewing energy recycling. Journal of Thermal Analysis and Calorimetry, 5(5), 3679-3687.)
  3. Disinfection: The remaining diaper components are exposed to sunlight for several days or heated to 80°C (176°F) for two days to eliminate any remaining bacteria.
  4. Disassembly: Wearing protective gear, workers separate the Super Absorbent Polymers (SAP) from the remaining materials.
  5. SAP Processing: The SAP undergoes another heating process at 80°C (176°F) for drying and disinfection.
  6. Cellulose and Plastic Recovery: Any remaining cellulose can be composted or converted into biochar, a valuable soil amendment. 
  7. Plastic Repurposing: The inner and outer plastic layers are melted at 200°C (392°F) and mixed with gravel. This recycled material can be used to patch potholes, extending the lifespan of roads.

Recycling Diaper Materials: Beyond Disposal

The components of a disposable diaper, especially the Super Absorbent Polymer (SAP) crystals, have significant potential for reuse:

Polyacrylate Crystals (SAP): These water-absorbing crystals can be collected, disinfected, and sold to gardening centers as a cost-effective alternative for improving soil water retention.

Cellulose and Plastics: Cellulose, if found in the diaper, can be turned into biochar, while the plastics can be repurposed for infrastructure projects, such as road repairs.